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  • Cement Plant JV ElectroMECH

    1 Kiln Girth Gear for Cement Plant 2 Kiln Pinion Assembly for Cement Plant Kiln Pinion Kiln Pinion with Shaft Kiln Pinion Plumber Block Bearing Housing Assly Kiln with Bearing ZKL Chinese SKF Kiln End Plate amp End Cover amp Nut Bolts 3 Kiln Tyre for Cement Plant 4 Kiln Support Roller Assembly for Cement Plant

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  • A Thesis Submitted for Partial Fulfillment of the Degree

    33 Schematic of optimised Rotary kiln sponge iron making process 21 41 Industrial view of Sponge Iron making Rotary Kiln 24 42 Schematic view of internal heat exchange in Rotary kiln 26 43 Schematic view of Lobe Blower 27 44 Schematic view of Air amp material flow in Rotary kiln 27 45 Filling of Bed Geometry 28

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  • Project Proponent Ms BRGD Sponge and Iron Pvt Ltd

    51 SPONGE IRON PLANT There is a plan to install 4x100 TPD DRI kilns for production of 120000 TPA sponge iron Manufacturing Process The proposed plant uses the coal based process in which iron oxide in pelletiron ore will be reduced with non coking coal in a rotary kiln to make sponge iron

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  • sponge iron process

    Aug 03 2011 Wednesday August 3 2011 During the process of manufacture of sponge iron coal injection plays a very vital role in maintaining the product quality Due to highly endothermic nature of Boudouard reaction heat has to be continuously supplied in entire reduction zone of rotary kiln Generally the length of reduction zone is 6070 of total

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  • Tunnel Furnace For Sponge Iron In Hyderabad

    Aug 30 2016 tunnel kiln process sponge iron in hyderabad dri equipment in tunnel kiln in Hyderabad Andhra Pradesh India 485 1663 tunnel kiln process sponge iron in Hyderabad Andhra Pradesh process manufacture of iron from iton ore manufacturing process of iron ore beneficiary Send Email email protected

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  • Cooler Mechinary amp Spares upto 500 TPD JV ElectroMECH

    Cooler Pinion Cooler Pinion Assembly for Sponge Iron Plants of 50TPD 75TPD 100TPD 350TPS amp 500TPD Cooler Pinion Cooler Pinion with Shaft Cooler Pinion Plumber Block Bearing Housing Assly Cooler with Bearing ZKL Chinese SKF Cooler End

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  • Sponge Iron an overview ScienceDirect Topics

    DRI also known as sponge iron is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron below the melting point of iron and typically in the range of 8001200 C Iron oxide is charged into shaft furnace rotary kiln or fluidized beds in the form of pellet iron ore lumps or fines The reduction takes place using gaseous reductants CO H

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  • Our Experience

    Driving new technology projects like production of Titanium from ilmenite using rotary kilnbased process for production of synthetic rutile and low phosphorous pig iron using submerged arc furnace Founding partners with Indias first new technologybased sponge iron making process project in India introducing German technology with the

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  • Rotary Kilns at Best Price in India

    Essentially used to harden burn or dry materials or smelting ore to extract metal kilns are supplied with our turnkey sponge iron plants Our kilns are made of superior quality raw materials We manufacture an extensive range of furnaces and kilns for industrial and commercial applications as well

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  • Home

    Expert Services in Iron amp Steel Establishing green field minimidi scale integrated steel plant modernizing and optimizing existing steel plants Rendering expert advice for sponge iron plant operations steel making casting and rolling vacuum metallurgy and working on material and energy balance studies READ MORE

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  • WELSPUN STEEL LIMITED

    For the direct reduction of iron ore the main furnace used is rotary kiln The rotary kiln is the refractory lined cylindrical vessel on which blowers are mounted amp the air pipes to provide combustion air to the inside of the kiln During lite up there is a start up burner at the kiln discharge end which is oil fired to heat up the rotary kiln

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  • Rotary Kilns in Hyderabad Telangana Get Latest Price

    Gandhinagar Hyderabad No 121 Gandhinagar Hyderabad 500037 Dist Hyderabad Telangana Verified Supplier View Mobile Number Call 918047029054 Contact Supplier Request a quote Rotary Kilns Ask Price We are engaged in manufacturing supplying and exporting a wide array of Rotary Kilns

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  • vishnu kedia Director Vishnu Industries Private

    Hyderabad Telangana India 191 connections Join to Connect COAL based Sponge Iron COAL based Sponge Iron Project Management in Mining Steel and Iron Environments Project Management in Mining Steel and Iron Environments Rotary kiln professional maintenance

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  • Sponge Iron DRI JV ElectroMECH

    Industrial store Industry buying Industry Kart power plant spares sponge iron spares DRI spares Sponge Iron Engineering India DRI India Cement india sponge iron Electrical spares Instrumentation spares Automation spares Industrial spares Girth Gear Rotary Kiln Machinery amp Spares up to 500 TPD Rotary Kiln 350TPD Spares Rotary Kiln 100TPD Spares Pinion Kiln Tyre 500TPD 350TPD

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  • Buy Sponge Iron Production in Rotary Kiln Book Online at

    Jan 01 2010 This book comprehensively deals with the production of sponge iron in the rotary kiln The book is divided into 17 chapters The initial chapters give a brief on the fundamental theories and basic principles of sponge iron production commercially used DR direct reduction processes and physicochemical principles of sponge iron production

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  • Kiln Industrial Services Home Facebook

    Kiln Industrial Services Hyderabad 106 likes 11 talking about this Services On Slow Speed Rotary Machines Kiln Dryer Cooler Granulator Calciner Etc

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  • US2754197A Method and a rotary kiln for the manufacture

    kiln iron air rotary kiln sponge iron Prior art date 19520926 Legal status The legal status is an assumption and is not a legal conclusion Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed Expired Lifetime Application number US311593A Inventor Wienert Fritz Otto Original Assignee

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  • SheLLair tube used in sponge iron kilnSATSwirllerrotary

    Mar 26 2019 Hello friendThis video is on SAT used in sponge iron kiln Watch it like it subscribe itThankyou

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  • Vinay Kumar Thakur Technical Consultant Selfemployed

    Mathematical Modelling and Simulation of Coal Consumption Rotary Kiln Sponge Iron Making Jul 2012 Jul 2012 It is a energy balance and material balance of sponge iron making process in rotary kiln The thermodynamic concepts and conservation laws were used to evaluate optimum coal consumption Other creators

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  • Welcome to SIPC Services Pioneer in Sponge Iron

    MrYASastry He is a Mechanical Engineer having more than 35 years of experience in the erection commission of Rotary kilns in cement and sponge iron plants Mr Raja Rao He is a diploma in Mechanical Engg And having 8 years experience in erection and maintaining sponge iron plants

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  • Project Proponent Ms Maruti Ispat and Energy Pvt

    reduced with non coking coal in a rotary kiln to make sponge iron The raw materials iron ore coal and dolomite in desired quantities and sizes are fed in to the rotary kiln from the feed end after the rotary kiln has been fired and r eaches the desired temperature The rotary kiln is a refractory lined cylindrical vessel on whic h blowers

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  • Recovery and utilization of waste heat in a coal based

    Rotary Kiln 1050 C Kiln air at 30 C Flue gas Fly ash Fines of iron ore at 900 oC Kiln Feeding Iron ore Feed coal Dolomite All at 30 C Rotary Cooler Sponge iron magnetic At 110 oC Water at 30 oC DSC 900 C 1020 C Dust ABC Air WHRB Waste gas Water ESP Dust Wet scraper waste gas Dusty gas Chimney Steam Water at 345 oC Fe Mag4166 tph

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  • Simulation of Rotary Kiln Used in Sponge Iron Process

    Rotary kiln is cylindrical in shape and is 80m long having 42m internal diameter This is the reactor of the process where reduction as well as combustion reactions are carried out The role of kiln is to convert the raw material iron ore coal and dolomite into the sponge iron 8 Detail reaction mechanism of the process is discussed below

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  • New Sponge Iron Rotary Kiln Design In Sponge Iron

    Sep 10 2020 In the newly designed sponge iron rotary kiln system a coarse coal branch pipe and fine coal branch pipe are added at the kiln head The original way of adding 100 coal at the kiln head is changed to 5070 coal is added together with fine iron ore and dolomite through the mixing mode at the kiln tail and the remaining 3050 coal is added

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  • SPONGE IRON PLANT

    Sponge iron being magnetic gets attracted and gets separated from non magnetic char The iron ore and coal crushed and screened to respective sizes are fed to rotary kiln through feed tube in predetermined ratio The rotary kiln is slightly inclined at an angle 25 deg and rotated by

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  • Classic Technomec

    Sponge iron is a metallic product produced through direct reduction of iron ore in the solid state It is a substitute for scrap and is mainly used in making steel through the secondary route The process of sponge iron making aims to remove the oxygen from iron ore

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  • Excellent Sponge Iron Kiln To Deal With Your Rotary Kiln

    Sponge iron kilns cylinder The design of the sponge iron rotary kiln cylinder is more reasonable The cylinder is rolled with a Q235B steel plate to ensure five mechanical properties usually with automatic welding The wall thickness of the cylinder is generally 25 mm and that of the firing zone is

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  • Sponge Iron Products Support Roller For Rotary Kiln 100

    Sponge Iron Products Support Roller For Rotary Kiln 100 TPD 350 TPD 500 TPD Ask Price Girth Gear for Sponge Iron Kiln For 100 Tpd 300 Tpd 500 Tpd Rs 10 Lakhs Set Bimetallic Segments For 5001007550 TPD Kiln Ask Price Thermowell For 5003001007550 TPD Kiln Ask Price

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  • Sponge Iron Sambhv Steel

    Sponge Iron Sponge iron is a highly processed form of iron ore that contains metallic iron in the range of 8388 obtained by direct reduction through reaction with carbon in the form of coal at approx 1100 degree Celsius Due to high porosity the resulting iron is called sponge iron Sponge iron is also referred to as direct reduced iron or

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  • Flow of materials in rotary kilns used for sponge iron

    The formation of accretions or rings in rotary kilns used for the manufacture of directly reduced iron sponge iron affects the residence time of the charge kiln holdup and the kiln output to a great extent In this part of the work the effect of ring formation was simulated at room temperature in a scaleddown model of a rotary kiln by inserting conical dams in the shape of

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  • Accretion Control in Sponge Iron Production Kiln

    This study focuses on sponge iron kiln based process The chemical process involved in making sponge iron removes oxygen from iron ore by using a reducing agent in the form of noncoking coal Patra et al 2005 The reduction process is carried out in an inclined horizontal rotary kiln which rotates at a programmed speed

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  • Tunnel Furnace For Sponge Iron In Hyderabad

    Tunnel Kiln For Sponge Iron Production Second hand machinery sponge iron production Aug 30 2016 tunnel kiln process sponge iron in hyderabad dri equipment in tunnel kiln in Hyderabad Andhra Pradesh India 485 1663 tunnel kiln process sponge iron in Hyderabad Andhra Pradesh process manufacture of iron from iton ore manufacturing process of iron ore beneficiary

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  • Ravi Verma Vice President CPM Engg Ambuja

    Worked on Engineering of sponge iron plant Material Handling Storage and 4 nos Rotary Kiln from 1990 to 1995 Storage and 4 nos Rotary Kiln from 1990 to 1995 Project Engineer Orient Cement Apr 1995 Mar 2000 5 years Hyderabad Area India Project Completed at Orient Cement 1 Limestone Crushing storage and reclaiming system at

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